Exploring Different Types of Pallet Racking – Advantages and Disadvantages

Imagine owning a warehouse and wanting to store the products, but your room size is small. What is the solution for your thoughts?

Yes, you read it. It would help if you had racks to store the products in smaller sizes. That is why Pallet Racking is there. They are easily used to store the products as they have more sections. 

Different pallet racking types are made up of other materials that can be used to store different varieties of products based on your requirements.

Sounds Interesting? Then, let's explore the different types of pallet racking and the merits of various pallet racks. 

What is Pallet Racking?

Definition and History

Before getting into the different varieties of pallet racking, let's know what the pallet racks are. These kinds of racks are used to store the pallets, in which multiple products are placed so they can be easily transported through the forklifts. 

As more products are to be manufactured, they need to be stored in a warehouse within a smaller room. So, the products are placed in pallets, which can be easily divided into respective sections and easily accessed, so this will be an easier solution for supply chain management.

Importance of Pallet Racking

The primary purpose of the pallet racks is for more accessible transportation, so there will be no wastage of products and less time consumption. These racks will help store various products and save more room space!

There are several pallet racks based on what products are to be stored in the warehouse.

Advantages Of Pallet Racking

Using pallet racking systems in warehouses has several advantages, which will benefit the supply chain management system and logistic business more. As they are easily transported via forklifts, these pallets will have lesser loading and unloading times, which will be more trustworthy for safety in transport.

They are easily able to place the products in separate ways. It is easier for flexibility and compacting of goods, so the handling costs for pallet racking will be lesser. Here are the primary advantages of the pallet racking systems.

Optimization of Loading and Unloading Times

The products which are stored in the warehouse are placed in the pallets. Different types of products are placed in the respective sections of the pallets so they can be easily accessible, and these pallets can be easily transported via forklifts as this becomes easier to load and unload. 

Compacting of Goods and Better Use of Available Space 

Another prominent benefit of pallet racking is that it can be used to store the goods. Also, several pallets are kept in the warehouses so that there will be easier availability of storage, and the goods will be placed in order with the help of pallets. 

Greater Safety in the Transport of Products

The main objective of the pallet racking is to provide better safety for transportation. That is why pallets are placed below the manufactured products so that the products will be easily transported from one place to another safely through the forklifts to ensure damage-free transportation.

Greater Flexibility for Transport and Handling

Pallet racking systems in warehouses are more versatile and serve greater flexibility for easier handling and better transport. They can be transported through forklifts, so they ensure safety and make it easier to handle the pallets with more products.

Simplicity for Stock and Inventory Control 

The Pallet racking systems will aid in optimizing the correct level of storing the excess number of products in the warehouse. 

In general, if the unsold products are in the warehouse for a long time, there will be no space in the storage rooms, so the new products cannot be stored. Hence, these pallet racking systems will be more helpful for keeping unsold stocks and more unique products.

Reduced Handling, Transport, and Storage Costs

The pallet racking will be more beneficial for more space optimization. There is no need to depend on the other warehouses as there is no shortage of space. 

Since these racks are manufactured focusing on more accessible storage and efficient transportation, these solutions will make them more cost-efficient.

Choosing the Right Pallet Racking System

Choosing the perfect pallet system should be done carefully, based on the products to be stored and easily accessible. There are various types of racks available for storage in the warehouses.

i) Selective Storage Systems

The Selective Storage systems are one of the varieties of racking systems placed in the middle of the corridor. The main advantage of selective storage systems is to access the products seamlessly. These racks can also be adjusted according to the size of the products.

ii) Compact Storage Systems

Very Narrow Aisle Racking

These kinds of racking systems are provided in very narrow passages. They have more storage spaces, yet they are compatible with smaller rooms.

Double Deep Pallet Racking

These types of pallet racking are similar to compact storage racking systems as well as adjustable storage racking systems. In these types of double-deep Pallet racking, the pallet loads are stored mechanically by means of forklifts.

Drive in and Drive Through Compact Systems

The drive-in compact system has a dedicated provision for the forklift, which can lift the pallets' bay. This consists of various racks with lanes where forklifts carry the products. 

On the other hand, the drive-through racks are similar to the drive-in compact systems, but the only difference is that the pallets can be lifted through the forklift from either end. 

Live Storage for Pallets

This system is used for easier access to the products. In this type of storage rack, the floor of the racks is composed of rollers, which will make the products more accessible to move from one end to the other so that the product movement will be in a proper flow. 

Push-Back Racking System

These kinds of racks are slightly inclined, in which the loading pallets push the other pallets towards the back of the system. These kinds of racks are moved away from the racks, and the newer pallets occur. This will reduce the time for unloading the pallets from the racks.

Mobile Pallet Racking

This racking has electrical motors and a remote to move forward and backwards automatically, allowing the racks to access the forklifts. These kinds of machined racks should be used cautiously to avoid any risks.

Frequently Asked Questions

i) Are Pallet racking systems suitable for all types of warehouses?

The Pallet racking systems are suitable for all types of warehouses as they have different varieties of racking systems based on the materials to store.

ii) How do I determine the right pallet racking system for my warehouse?

Before choosing the right pallet racking system, these are the things to be considered.

• Number of stock-keeping units
• Size of the pallets
• Weight of the inventory
• Type of products to be stored

iii) What are the maintenance requirements for pallet racking systems?

• Inspection of any bent or missing bars
• General and Periodic Maintenance
• Checking whether the screws are loosened 

Final Thoughts

The Pallet racking system plays a prominent role in logistics sectors, reducing excess cost, improving the products' productivity and saving more time for packing and transporting. As the advancement of technologies increases, these will aid the better solutions for enhancing the betterment of the logistics industry.

If you are looking for the best quality Pallet racking system, Expanda Stands is the perfect choice. We manufacture the racks according to the size of your warehouse. We also deliver our products quickly and export worldwide. 

Expanda Is Here to Increase Storage for Your Warehouse!